Production process of mayonnaise mixing tank

Mayonnaise, as a common condiment, is deeply loved by people for its rich taste and diverse uses. In the production process of mayonnaise, the mixing tank is an indispensable equipment. This article will introduce the production process of mayonnaise mixing tank in detail to help readers understand the manufacturing process of this key equipment.

1. Material preparation
The following main materials need to be prepared to make a mayonnaise mixing tank:

Stainless steel plate: used for the production of the tank body, requiring corrosion resistance and high strength.

Seals: such as sealing rings, sealing gaskets, etc., used to ensure the sealing of the tank body.

Agitator: usually composed of a stirring shaft, stirring blades, etc., used to mix the raw materials of mayonnaise.

Motor: Provides power for the agitator.

Control system: including switches, speed regulators, etc., used to control the operation of the agitator.

Other accessories: such as flanges, bolts, nuts, etc., used to connect and fix various components.

2. Tank production
Design drawings: According to the production requirements of mayonnaise, design the drawings of the mixing tank, including the size, shape, layout of the agitator, etc. of the tank body.
Plate cutting: Use cutting tools to cut the stainless steel plate into the required shape and size according to the design drawings.
Curling and welding: The cut plate is curled and the components are connected together using welding technology to form the basic structure of the tank.
Grinding and polishing: The welded tank is ground and polished to remove welding marks and burrs and improve the finish and aesthetics of the tank.
3. Agitator installation
Agitator assembly: Assemble the agitator shaft, agitator blades and other components together to form a complete agitator.
Agitator installation: Install the agitator in the center of the tank and fix it with bolts and nuts. Ensure that the agitator can rotate smoothly and fully contact the raw materials in the tank.
4. Motor and control system installation
Motor installation: Install the motor on one side or top of the mixing tank and use a transmission device to transmit the power of the motor to the agitator.
Control system installation: Install control components such as switches and speed regulators in a convenient position, and connect the motor and agitator to achieve remote control of the agitator.
5. Sealing test
After the mixing tank is completed, a sealing test is required. Pour an appropriate amount of water or other medium into the tank body, then close all seals and observe whether there is any leakage. If there is any leakage, it is necessary to find the cause and repair it in time.

VI. Debugging and Acceptance
Debugging: After the installation of the mixing tank is completed, debugging is required. Start the motor and observe whether the rotation speed and direction of the agitator meet the requirements. At the same time, adjust the parameters of the control system so that the agitator can reach the best working state.
Acceptance: Carry out a comprehensive inspection and acceptance of the mixing tank. Check whether each component is firmly installed, whether the sealing is good, whether the control system is sensitive and reliable, etc. If there are any places that do not meet the requirements, they need to be rectified in time.
VII. Maintenance and Care
In the process of using the mixing tank, regular maintenance and care are required. Including cleaning the residue inside the tank body, checking the wear of the seals, lubricating the bearings of the agitator, etc. To ensure that the mixing tank can operate stably for a long time and extend its service life.

In summary, the production process of the mayonnaise mixing tank includes material preparation, tank body production, agitator installation, motor and control system installation, sealing test, debugging and acceptance, maintenance and care. Strict quality and technical requirements need to be controlled at every stage to ensure that the final mixing tank can meet the production needs of mayonnaise.